Bootstrap CNC 2015 Router Parts List Version 1.2 (2/14/2016)

Common Parts (Shared by Flying Gantry and Moving Table Machines)

Gantry Parts (GA)

1 RB36 (36 Inch Rail Block)
1 RBS36 (36 Inch Slotted Rail Block)
2 R36 (36 Inch Rail)
1 DRS36 (36 Inch Dual Rail Spacer)
1 GBK36 (36 Inch Gantry Back)
1 GB36 (36 Inch Gantry Bottom)
1 GTB36 (36 Inch Gantry Top Back - Shelf)
2 GSB (Gantry Side Backs)

4 Braces (Metal 3 Inch Heavy Duty Corner Brace) 
Can also be made from wood (see GLB drawing)

Y Carriage Parts (CA)

1 ECP12 (12 Inch Extended Carriage Plate)
1 DRS12 (12 Inch Dual Rail Spacer)
1 RB12 (12 Ich Rail Block)
1 RBS12 (12 Inch Slotted Rail Block)
2 R12 (12 Inch Rail)
2 BS10 (10 Inch Bearing Spacer)
2 BC10 (10 Inch Bearing Carrier))
2 BA10 (10 Inch Bearing Angle)

Y Drive Plate

1 YDP (Y Drive Plate)
1 YDPB (Y Drive Plate Brace)

Z Carriage Parts

2 BS6 (6 Inch Bearing Spacer)
2 BC6 (6 Inch Bearing Carrier)
2 BA6 (6 Inch Bearing Angle)
1 CP10 (10 Inch Carriage Plate)

Z Drive Plate

1 ZDP (Z Drive Plate)
1 ZDPB (Z Drive Plate Brace)

Z Drive Parts

Motor Drive Components
12 L-Brackets
3 1/2" Couplers
6 1/2" ID R8 Bearings
6 1/2" Split Collars
6 1/2" *Washers
3 Motors
3 Lead Screws (~12", ~30 x 2) *these are mininums, longer will give you more play room but could allow you 
	to exceed the rail length without limits switches or stop blocks.
3 MM (Motor Mount) 
16 - 12 MMS (Motor Mount Spacer)
6 MBB (Motor Mount Bearing Block)

Leadnut Drive Components
3 LBM (Leadnut Block Mount)
3 LB (Leadnut Block)
3 Leadnuts
3 1/4" T-Nuts
6 1/4" Cross Dowels
15 1/4" Washers
3 1/4" Nuts
9 2" 1/4" Bolts

* Leadnut Block placement will vary depending on length of screw, motor and coupling. Verify you can traverse
	the rail from end to end before mounting motors and leadnut blocks.

Additional Parts for Flying Gantry

2 FGL (Flying Gantry Leg)
1 FGCP30 (30 Inch Flying Gantry Carriage Plate)
4 BS10 (10 Inch Bearing Spacer)
2 BB10 (10 Inch Bearing Block)
2 BA10 (10 Inch Bearing Angle)
*Beraring Parts

1 FGT (Flying Gantry Table)
4 FGTL (Flying Gantry Table Leg) 
2 FGTSE (Flying Gantry Table Support - End)
4 FGTS (Flying Gantry Table Support)
8 1/4" T-Nuts
8 2" 1/4 Bolts
8 1/4" Washers
6 TS24 (24 Inch Table Slat - End)
2 TSE24 (24 Inch Table Slat)

Additional Parts for Fixed Gantry

2 MTGL (Moving Table Gantry Leg)
1 RB36 (36 Inch Rail Block)
1 RSB36 (36 Inch Slotted Rail Block)
2 RS36 (36 Inch Rail Spacer)
2 R36 (36 Inch Rail)
1 RTS36 (36 Inch Rail Tensioner Spacer)
1 RT36 (36 Inch Rail Tensioner)
1 MTB (Moving Table Base)

1 MT24 (24 Inch Moving Table)
4 MTS (Moving Table Support)
5 TS24 (24 Inch Table Slat)
2 TSE24 (24 Inch Table Slat - End)
4 BS12 (12 Inch Bearing Spacer)
2 BC12 (12 Inch Bearing Carrier)
2 BA12 (12 Inch Bearing Angle)
*Bearing parts

Bearing Parts (for each BA)
4 608 bearings
4 5/16" Bolts
8 5/16" Nuts
8 5/16" (or is it 1/4") Washers

Recomended Tools
Center Punch
Scribe/Scratch Awl
Table Saw
Drill Press
Drill Bits 
Forstner Bits (Might be able to get by with Flats)
Wenches/Sockets 1/4, 5/16, #10, and possibly #8
Screw Drivers 

Assembly Order (This is more or less the process I usually follow)

1) Cut Parts (Wood and Aluminum)
2) Make Bearing Assemblies
3) Make Rails
4) Make Motor and Bearing Mounts
5) Make Lead Nut Carriers
6) Assemble Gantry
7) Assemble Y/Z Carriage
8) Assemble Gantry Plate or Moving Table
9) Add Motors and Lead Screws
10) Controller and computer connections
11) Test and Tune
12) Gantry Table or Moving Table Completion